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Internet-of-Things(LOT) pick lights Twinkle system harnesses the power of the industrial internet of things with wireless, cloud-connected pick-to-light technology. When a picklist is initiated, our pick-to-light devices light up in one of three-colors, with text indicating the picker`s name, SKU and quantity to pick. Pick lights can be installed almost anywhere and easily integrated with your current ERP or WMS software. Use light devices for picking or putting or both In the double-light system, each pick and each put can both be acknowledged by light devices. In this scenario, as the picker pushes the picking cart down the aisle, pick-to-light devices(usuallt attached to a rack) associated with a picklist illuminate, then after each pick, a put light on the art illyminated to show in which tote the inventory should be placed. Using put by light with carts Pick-to-light and put-to-light systems are aften used with picking card to facilitate batch or cluster picking of multiple orders in one pass. Picking carts vary greatly in design and configuration, but most contain several shelves with totes or plastic storage bins. The totes can be configured to hold all the items for a particular order or they can simply hold all the picked inventory which is later sorted by order into a put-wall.

wHAT IS KITTING? Kitting is the process of collecting and organizing separate but related parts for future use in the manufacturing of a product. In some cases, items with different but related SKUs are combined and given a new SKU. Kits may be stored until needed on the manufacturing assembly line or delivered directly to customers. There are many advantages to kitting such as improved productivity and faster delivery times as kits can be quickly retrieved when necessary. Kitting also organizes and improves control of the warehousing process, leading to fewer packaging and shipping errors or delays. The use of kits also allows assembly line personnel to focus on more value-added tasks rather than searching in inventory for parts. Lastly, incorporating automation into the kitting process delivers even higher efficiency gains that result in more time and cost savings. KITTING AND SEQUENCING In automotive manufacturing, kits of parts are delivered to the next stage of production at exactly the time that a kit is needed. ENSURE QUALITY: QUICK AND ACCURATE KITTING Pick-by-Light devices have a multicoloured confirmation button so that specific colours can be assigned for each kit. This allows for the preparation of several simultaneous kits and/or several operators in the same area. Pick-to-light display: indicates the quantity of each item to pick. Pick-to-light systems ensure that kits are assembled quickly and accurately and can be delivered to the next stage of production at the right time INCREASE EFFICIENCY: SAVE TIME AND COST Pick To Light devices optimise part picking time and ensures both quality and accuracy. The operation of the system is very intuitive and speeds up training time of new employees. KITTING COMPARE VS PICK AND PACK The pick and pack process is simple in theory but the implementation of this process can quickly become complex. For companies that have a limited number of products, pick and pack may be a good option. However, as products become more customized with numerous colors and variations to choose from, the pick and pack method becomes too complicated to streamline and successfully execute. Kitting, on the other hand, offers companies flexibility and efficiency that are just not feasible with pick and pack. Additionally, since kitting must occur where the part inventory resides, it is an easy part of the supply chain to contract to a third party that has the necessary expertise and experience. For this reason, it makes sense to partner with an integrated company, like Twinkle system with the wireless pick by light system, that can provide kitting as well as operations such as manufacturing and warehousing. Integrated manufacturers offer significant value for OEMs such as streamlining production schedules, improving the consistency and reliability of the final product, and minimizing the number of vendors involved in the manufacturing process. All of these steps improve efficiency and reduce risk – saving OEMs time, resources, and money.

Ording picking-pick to light system:what you need to know With the business grow up stronger there are process face the problem which need to be do update to save cost and to be more efficiency. Warehouse order its one of the topic! Warehosue order fulfillment involves a number of repetitive tasks. The most important and foundational one is order picking. Its normally one of the biggest costs in the distribution center, often making more than half of the operation costs. This is the facing problem which need to make modify, there is called order picking system. What are the order picking system? Warehouse order picking system are process designed to increase the efficiency speed and accuracy of picking activities. Order picking is when the products listed in an order are retrieved from their respective warehouse. It`s the first stage in fulfilling a customers` order, and its essential that the proceee is flawless so that the remaining fulfillment process-order packing,shipping and post-sales activity can also run smoothly.An efficient order picking process should be able to make sure the right products is picked for every order. Pick-to-light picking sytem Pick-to-light order fulfillment technology requires a barcode scanner and pick-to-light LEDs/electronic tags up throughout the warehouse`s racks and shelves. A picker starts by scanning a barcode that is attached to a shipping carton, which is a container that temporarily holds the items from a single order. Scanning a shipping carton causes the respective pick to light LEDs or pick to light hardware for the products of the order to glow. So the picker can basicallt just follow the light until they`ve got all the products for their order. Pick-to-light technology helps reduces picking time as well as labor costs.